Volume 9, Issue 6 - June 2008

seal it up 

The Latest in Adhesives and Sealants

Is your company looking for a new flashing method, sealant or spacer system? If so, you’ve come to the right place. In the following pages you’ll find the latest products on the market in the sealants and adhesives arena. 

SEALANTS
Instant Results with InstantGlaze

Dow Corning®’s InstantGlaze and InstantGlaze II assembly sealants are patented, neutral-cure, reactive hot-melt silicones designed for automated backbedding applications. InstantGlaze sealant is a 100-percent silicone hot-melt sealant that can be applied robotically using standard dispensing equipment and automated X-Y glazing tables.

According to the company, the sealants prevent “bottlenecking” on the production line because it provides immediate strength upon application, so windows can move on to the next processing step immediately. Likewise, the fast-glazing sealants allow the windows to be shipped immediately once complete and have a lengthy open time, for flexible manufacturing options, according to the company. Finally, the formula is non-hazardous, has a low odor and is worker-friendly.

Window manufacturer Peerless Products in Fort Scott, Kan., is already using InstantGlaze. The company made the switch from traditional glazing tapes in 2005.

“We wanted a new solution that didn’t require hand application and offered customers a higher level of quality, reliability and longevity,” says chief engineer Coby Jones.

So far, company officials have been glad they switched.

“After a year and a half in operation, we have yet to replace a single Peerless window because of performance issues related to the InstantGlaze sealant,” Jones says. “We’ve also seen benefits we didn’t expect, such as better wind resistance due to the flexibility of the Dow Corning® InstantGlaze Assembly Sealant.” www.dowcorning.com

Thiover® is Specially Formulated for IG Units
Fenzi North America’s two-part polysulphide sealant was designed especially for sealing insulating glass (IG) units. The Thiover sealant is produced in different viscosities in order to suit individual customers’ needs and equipment, and is solvent-free. The sealant can be used for either single- or double-seal IG units and can work with any metal profile, according to the company, and can be applied by any type of extruder available in the market, including air, hydraulic, semiautomatic and automatic. www.fenzi-na.com

FLASHING
Venture Tape Introduces Alternative to Rubber Flashing

Venture Tape Corp.’s new VentureFlash 800 is a three-ply, zero-perm laminate (al.foil/PET/al.foil) coated with a special cold-weather (CW) acrylic pressure-sensitive adhesive system. The latest from the Rockland, Mass.-based company combines quick stick at normal temperatures with low temperature performance below freezing, according to information from the company. It can be used with all door and window products, including vinyl, aluminum, wood or fiberglass and can be used in metal building construction.

VentureFlash 800 is self-adhering and has a moisture and vapor barrier to fight mold, mildew and decay. It adheres to a number of different substrates (underlayment and house wraps), including plywood, MDF, Tyvek®, oriented strand board, DensGlass, concrete block, brick, Typar® and buffalo board. www.venturetape.com

MACHINERY AND EQUIPMENT
Get Precision with VersaPail™

The new line of VersaPail bulk melters from Nordson Corp. is designed to provide precision in the application of hot-melt adhesive from 20-liter or 5-gallon pails. Officials from the Duluth, Ga.-based company say the melters are well-suited for reactive adhesives, such as moisture-cure polyurethanes, and that they only melt the top surface of adhesive allowing the remaining material in the pail to stay solid. This reduces thermal stress and protects bonding characteristics. The system’s hydraulic passages also are designed to eliminate dead spaces where undesired curing could result, according to the company.

Available with a variety of pump types and sizes, VersaPail melters can be customized to accommodate a wide variety of adhesives and meet manufacturers’ specific requirements. An industrial PC provides operators with full control of the adhesive system via an easy-to-use graphical touch-screen interface, with messages and indicators for each activity and machine status condition. www.nordson.com

Servo-Flo® 401 Series Designed for Low Volume
Sealant Equipment & Engineering, Inc.’s new Servo-Flo® 401 Series servo-motor drive meter system is designed to apply small precision beads and small precise shots of adhesives, sealants or lubricant materials from 1 to 8.5 cc in both robotic and manual dispensing applications. Representatives from the Plymouth, Mass.-based company say this new electric meter was engineered to dispense thixotropic and cohesive materials, such as one-part silicones, epoxies, urethanes and heat or ambient cure materials. 

According to the company, the Servo-Flo 401 motor design provides precise and repeatable precision bead profiles and variable-flow-rate metered shot volumes. Likewise, the system provides a variety of preset material-dispensing profiles and will dispense different precise material volumes for various part configurations. The meter accepts flow-rate commands from automation controls or can be preset to vary the flow rate during dispensing. This feature varies the bead volume in gasketing, filling or potting applications in manual, automated and robotic dispensing manufacturing processes. www.SealantEquipment.com/mm1

GLASS BONDING
Bonding for All Materials from Häfele

Häfele America Co. offers an ultraviolet (UV) glass bonding system that is suitable for glass to glass, glass to stainless steel, glass to granite or glass to wood. According to information from the Archdale, N.C.-based company, the system requires no drilling or applying support profiles with this technique. 

Materials required for use with the Häfele process are a special adhesive, a UV light and the appropriate hardware, all available from Häfele.

The stainless steel hardware offers complete design freedom with the use of hinges, magnets, locks, knobs, handle adapters, shelf supports, and table leg adapters. UV glass gluing offers an alternative to the standard glass connection processes, allowing for strong material bonding and infinite design creativity without boring a single hole. www.hafele.com

SPACERSGet “Air-Tight™” with Glasslam
Glasslam N.G.I. Inc. recently launched its Air-Tight spacer products in a tropical locale. The company chose the Lucaya Resort on Grand Bahama Island, near its new factory in Freeport, to hold its launch sales meeting for the products. Among the products in the series are the Air-Tight the Generic, a flexible EPDM spacer, and the Air-Tight Smart Edge, the One-Step product, which is an EPDM spacer with a pre-applied secondary seal. www.glasslam.com

GLAZING TAPES
Pres-On P4500 Designed to be Fast and Easy

The new Pres-Bond P4500 glazing tape from Pres-On is designed to help make window fabrication easy, fast and reliable. The AAMA-approved cross-linked, closed cell polyethylene foam tape is double-sided with a high-tack acrylic adhesive that permanently bonds to wood, aluminum, stainless steel and PVC window frames, according to the Addison, Ill.-based company.

The tape is available in a variety of thicknesses and lengths and comes with a quick polyethylene release liner.    www.pres-on.com 

BUMPERS
Muntin Bumpers are Almost Invisible

LAMATEK’s new LB Clear muntin bumpers are made from a non-yellowing proprietary ultraviolet-resistant material and are available in a nearly invisible clear compound. These latest muntin bumpers from the West Deptford, N.J.-based company are designed to eliminate rattling of internal muntin bars/grids. 

They are supplied with a non-yellowing self-adhesive acrylic backing and therefore can be applied easily right to the muntin bar before being placed between the lites of glass, according to the company.

LB Clear muntin bumpers are provided in kiss-cut in rolls for easy transportation. They come with a self-adhesive backing on a white paper release liner. Standard gauge is .06 inches by 250 inches diameter.yyä www.lamatek.com

FLASHING
Extra, XtraFlashPlus™

The XtraFlashPlus™ from Phoenix-based Premier Industrial Supply Inc. is a new patent-pending door and window flashing system that is heavy-duty, flexible and tear-resistant.
XtraFlashPlus utilizes a 13-mil woven polypropylene 12-inch nail-on flashing with a ½-inch strip of butyl applied between the factory-folded flashing, and a second ½-inch butyl strip that will cover the traditional flange once applied (folded over) during installation. Tested by TLS Laboratories, the XtraFlashPlus™ passed and exceeded wind speed tests of 230 mph, and water intrusion tests of 8 inches per hour, according to the manufacturer. www.premierindustrial.net

Growth for Adhesives and Sealants Expected by 2010
The global market for adhesives is expected to exceed $30.5 billion by 2010, while sealant sales volume is projected to reach 2.3 billion pounds by 2010, according to a recent report by Global Industry Analysts Inc. (GIA).Likewise, the company predicts that overseas markets, such as Asia-Eastern Pacific, Eastern Europe and Latin America, have potential for growth in the sealant-manufacturing industry.

The adhesives and sealants market in the United States has lost some ground to China, according to the report, as some producers moved their facilities to China. However, the United States continues to play a dominant role in the adhesives market, with volume sales estimated at more than 7.8 billion pounds and valued at more than $7.5 billion for 2007, according to GIA. 

Europe accounted for an estimated 30-percent share of the worldwide sealants market, in terms of volume sales, for 2007. 

Among the companies said in the report to be “dominating the global adhesives and sealants market” are the 3M Co., Adhesives Research, Bostik, Dow Automotive, ITW Performance Polymers Consumer Division, Mapei S.p.A., PPG Aerospace, Rohm and Haas Co., Scapa Group Plc and SIKA AG. 

 

DWM
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